CNC machining is a great manufacturing method to produce highly complicated machine parts as well as components with intricate designs and complex geometry. With the latest breakthroughs in the industry, it is no wonder that CNC machining will be the spearhead for many achievements in the field of industrial engineering.
CNC machining is a particularly good production method for aluminum handles, owing to its high level of precision and accuracy. With CNC machining, your manufacturing plant can become an industry leader in producing geometrically complex aluminum handles as well as other aluminum components.
What is CNC Machining?
CNC machining stands for computerized numerical control machining. It is a method of production that relies heavily on the use of computerized tools to process raw materials into components and parts that are needed for future uses. The use of computerized tools greatly enhances the precision as well as the productivity of the production line, and it eliminates the need for a human overseer who has to monitor all steps of the process.
For CNC tools to work, you must first write the code that governs how the machines work. The code will be written by experienced programmers and then put in the computer, thus creating the template for all tool movements as well as measurements. More modern CNC machining systems even enable the engineers to edit the code with ease, making this process an extremely flexible one with a lot of room for edits.
Why Choose Aluminum for CNC Machining?
The traditional material of choice for CNC machining is steel, but it is getting serious competition by the more cost-efficient and flexible aluminum, arguably the most popular modern material. Aluminum is a great material to use with CNC machining due to how malleable and flexible it is.
At its purest form, aluminum is soft and non-magnetic, a perfect state for machineability. When it is being worked on, aluminum chips away quite easily, enabling the machine to quickly process raw aluminum materials. Furthermore, aluminum has an excellent strength-to-weight ratio, which means that it is extremely strong and lightweight at the same time, enabling it to handle heavy-duty tasks with ease. Finally, aluminum is an anti-corrosion material, which means it is resistant to chemical damage.
As a cherry on top, manufacturers can often combine aluminum with other materials to create alloys, which are generally even better than aluminum in most aspects.
Advanced CNC Machining Techniques for Aluminum Handles
Aluminum handles are among the most popular products to be manufactured with CNC machining. Most manufacturing plants would use advanced CNC machining techniques to create aluminum handles of high quality and precision.
Aluminum Milling
Milling is an integral step of the CNC machining process. With computerized control, CNC machining enables manufacturers to cut and work on aluminum rods until they reach the desired shape. The computerized control increases the accuracy to an unprecedented level, and there is no need for an overseer, as the machine can easily take care of the tasks without additional manpower needed. The precision of CNC aluminum milling is such that it can be used to make medical devices or parts!
Aluminum Turning
In the turning process, an aluminum rod will be rotated at high speed, while cutting tools chip it away until the desired shape is achieved. The high-speed rotation helps the cutting tools to cut even the toughest aluminum alloy with ease. This process is particularly useful when manufacturing aluminum handles, doorknobs, or other similar products with simple geometry. However, it lacks the capacity to produce complex shapes, so it usually is not used in those production lines.
Aluminum Cutting
CNC machining involves cutting up the raw material into the desired shape, and it is with this advanced technique that manufacturers can achieve the high level of complexity that CNC machining is capable of. Because CNC machining uses computerized control without needing manual inputs, it can make deep and precise cuts to the millimeter, ensuring that the finished parts strictly follow the specifications.
The commonly used tools in aluminum cutting include laser or high-powered water streams. Both of these tools are high-precision solutions, and they are guided using computer code to make sure that there is no deviancy between the batches. With high-precision CNC machining, you can also greatly cut down on wastage, as the margin of errors is kept at a minimum, ensuring that you will not have to throw away faulty parts.
Aluminum Drilling
Drilling is an important part of the CNC machining process, as it creates holes and other gears that help the parts fit together. This step requires a lot of precision because if an aluminum part is just a centimeter away from the specified measurements, it might not fit the other parts anymore, thus becoming faulty. CNC machining ensures that every hole features the same diameter, and the gears will fit with one another to the T, making sure that you will be able to ship out high-quality orders with ease.
By using these advanced CNC techniques for aluminum, manufacturers such as yourselves will be able to consistently deliver high-quality aluminum handles to your clients with a very low rate of defects or errors, making sure that you will be able to keep that deal with the client for a long time. If you need to boost your production output even further, make sure to check out our selection of high-quality CNC machining tools and products.
CNC machining is the perfect manufacturing method to go with aluminum handles, mostly because of its high accuracy and impressive control. With the right code, you can consistently create handles that look exactly the same as one another, preventing errors in terms of measurements as well as dimensions. The advanced CNC machining techniques will also help you to give your production a huge efficiency boost, enabling you to easily reach the production target. Contact us at Art Tangent now for more details!
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