Automotive cable systems, or wire harnesses as many would call them, are an indispensable part of any car. Without this system, a car would lack electricity as well as information to sync different components within it. This is why producing wire harnesses is such a huge industry with a valuation of $49.04 billion in 2021.
Within an automotive cable system, connectors are important components that help complete the system. The JST XH 2.54 connectors are among the most popular choices for connectors, and for very good reasons! This article will discuss the technical specifications as well as applications for this particular type of connector.
What are Connectors and Why They are Important
Connectors act as a bridge between two cables of the same kind, making sure that the cables can reach a longer length with ease. A car would need a lot of cables as well as connectors to cover all the components as well as the hull of the car. Without connectors, this would not be possible, and car manufacturers will have to use excessively long cables, which have negative effects on the car’s aesthetic values as well as practical values.
Connectors are also a godsend in terms of cable management. Each connector has numerous ports, which means that many different cables can be connected to the same connector, making it much easier for engineers to design a compact and aesthetically pleasing automotive cable system.
JST XH 2.54 Connectors Technical Specifications
The JST XH 2.54 connectors are a common type of connector widely used in various industries, including automotive. It is made from high-quality thermoplastic materials to prevent heat damage or abrasive damage. The technical specifications of this particular type of connector are described below.
- Pitch: 2.54mm
- Rated voltage: 250V
- Flow current: 3A
- Wire: 18-26AWG
- Temperature range: -250 degrees C – 85 degrees C
- Cable type: 2-pin.
The connector works with tinned copper cables just fine.
JST XH 2.54 Connectors Applications
Being a rather versatile type of connector, the JST XH 2.54 connectors can be used in many different projects, including in automobiles, industrial machinery, or even simple household appliances. In the context of automobiles, the connectors prove to be a great choice thanks to their amazing security and anti-loosening design, which are essential since a car moves around a lot.
These connectors are also blessed with a light overall weight as well as a good look, which makes them even more fitting to be used on automobiles, where look and weight matter a great deal.
Important Factors to Take into Consideration When Choosing Connectors
Good connectors can help facilitate data as well as electrical currents much quicker, but bad ones can literally break your entire automotive cable system. Here are some really important factors you have to take into account before buying your connectors.
The Kind of Signals You are Transferring
There are huge differences between connectors for data cables and electrical cables, and you have to choose the correct connectors that work with your cables. In automobiles, most cables will be used for transmitting electrical signals, so the connectors will have to be adapted to them.
The Durability of the Connectors
Much like the cables, your connectors will have to be durable enough to withstand considerable abrasive damage caused by vibration and friction. Cars move around a lot, which causes a lot of vibration. The connectors are bound to scrape with the surface or other connectors at some points, so abrasion resistance is a top priority for these connectors.
Ingress Protection Factor
Other than abrasive damage, the connectors will suffer some environmental damage as well. Cars that see heavy use will inflict water and oil damage to the connectors. Thus, car manufacturers have to get connectors that can resist damage from these elements. The Ingress Protection factor indicates how well certain connectors do against environmental damage, and this is what you have to focus on.
Mating and Unmating Frequency
Mating and unmating refer to the acts of plugging and unplugging the cables from the connectors. Most connectors will only allow for a limited number of mating and unmating, so you should always take this into account. Car cables might have to be unplugged and then re-plugged frequently if the car is going through the repair process regularly. Thus, it is advisable to go for connectors that allow for a higher frequency of mating and unmating.
Industry standards
When you work with cars, there are bound to be a lot of different industry standards you have to follow for safety reasons. Failure to comply with these standards may lead to fines or additional changes to your design as well as delays. Connectors also have to abide by these standards, so it is important to find connectors that can comply with industry standards.
How Art Tangent Helps You Build the Best Wire Harnesses
With over 20 years of experience in the industry, Art Tangent is the partner you can trust whenever you need high-quality automotive cable systems. We work with the best experts in the field to create wire harnesses that include durable cables and top-notch connectors. We offer not just wire harnesses for the whole car but also harnesses for the components themselves. Contact us now for more information!
JST XH 2.54 connectors are great choices for automotive cable systems, as they boast not just high durability but also good protection against abrasive damage and top-tier uniformity. With these connectors, you can create an automotive cable system that lasts for a very long time and needs little repair!
Reference:
https://www.strategicmarketresearch.com/market-report/automotive-wiring-harness-market
One Response
Can you be more specific about the content of your article? After reading it, I still have some doubts. Hope you can help me.